Tailored grinding device – if it really needs to fit

Exact, stable, low-maintenance – our grinding devices are not universal components, but precise special solutions for your grinding task. We develop and manufacture them in such a way that they perfectly fix your workpiece, position it in a repeatable manner and can easily be integrated into your machine. Whether series production, single piece or retrofit.

Schleifvorrichtung

Why a grinding device is often the decisive difference

If you want to grind precisely, you need more than a good spindle – namely control of the workpiece position. This is where our grinding devices are used. They ensure that each component is exactly where it needs to be located – and that is reliable for each cycle. Our devices are used when:

  • Standard clamping technology is not sufficient, for example with asymmetric, unstable or rotationally critical workpieces
  • high repeatability is required, for example with narrow shape and position tolerances
  • complex component geometries must be safely guided, even with difficult accessibility or limited installation space
  • the process is to run automatically, for example in 3-shift operation or with robotic connection
  • Set-up times must be reduced, for example in frequently changing series or small batch sizes

In short: Whenever precision, process reliability and usability meet, an individually designed device is not only helpful but necessary.

Technically tuned: These components belong to the grinding device

A grinding device works best in the matched system. Therefore we always develop them in connection with the other components and components around your grinding spindle. These products from our house are perfect additions:

Additional grinding device ZSG150F/001

This external unit has been developed to integrate grinding processes directly into web grinding machines, for example in the context of a retrofit or for functional expansion of existing machining centres. The entire assembly is mounted on a cross-slide and allows sensitive delivery in two axes. The compact spindle unit is designed to be durable and ready for continuous grinding. The rotational speed and the drive can be precisely regulated via an external control.

Technical data

Characteristics

Description

Area of application

Railway grinding machines

Engine power

1,1 kW, 230/400 V, 50 Hz

Tool holder

HSK-C40, hand tension

Speed range

500 – 12,500 min-1 (continuous)

grinding wheel

Ø 150 mm, 18 mm wide

Spindle dimensions

Ø 60 mm, length 300 mm

feed system

Cross slide with 2× 100 mm stroke

Round grinding device for lathes

This grinding device is designed for direct mounting in the multifix holder of lathes. It complements the machining process with flexible grinding operations without requiring additional machines. The grinding drive takes place via a robust belt construction, the spindle is for Interiorand External grinding applications suitable. Control and reversal of the direction of rotation take place via an external switching unit. Depending on the requirement, different variants with graduated engine power and spindle length are available.

Technical data

Characteristics

SVD60X138-HSK-C40_001

SVD60X138-HSK-C40_002

SVD60X200-HSK-C40_001

Engine power

1000 kW

0,55 kW

1000 kW

Speed range

500 – 12,500 min-1

500 – 12,500 min-1

500 – 12,500 min-1

Tool holder

HSK-C40, hand tension

HSK-C40, hand tension

HSK-C40, hand tension

External loops Ø

80 – 150 mm

80 – 100 mm

80 – 150 mm

inner loops Ø

10 – 40 mm

10 – 40 mm

10 – 40 mm

Spindle length

138 mm

138 mm

200 mm

This makes our grinding device

Precision sitting

We achieve rounding accuracy below 2 μm – not a marketing spoke, but measurable. Their components sit in the first attempt – and at the hundredth as well.

Robust, maintenance-free construction

No cheap parts in need of adjustment, but durable guide elements and clamping force constant mechanisms. Many devices have been in 3-shift operation for years.

Reduce setup times, increase productivity

A workpiece change does not last longer than a coffee click. Through workpiece-specific contours, everything razes where it should – without fummelei.

Ready for use

We supply ready-to-install systems, adapted to your machine. No milling, no fitting – screw on, loose.

How to benefit in everyday life – concrete and tangible

A good device not only saves time and reject, it also reduces sources of error throughout the entire manufacturing process. Because if the workpiece is exactly positioned and is securely clamped, the process runs stable – from the first to the last machining.

  • Up to 70% less setup time due to defined bearing surfaces and clamping points
  • Less reject, because no position errors or clamping deformations occur
  • Stable machining conditions, even at high grinding pressures and long cycle times
  • Reduced effort in quality assurance, since the component layer can be reproduced
  • Less tool wear due to minimized vibrations and vibrations

How to get your grinding device – step by step

A good device is not created by chance, but by structure. This is how the process is going – fast, clear and practical:

  1. You send us a drawing, sketch or a component: Whether digital or physical – we check all the documents and speak directly with your technology when you ask questions.
  2. We analyze the requirements: We clarify location, tolerance, clamping strategy, installation space and interfaces – directly with you, without detours.
  3. You will receive an individual device concept: Includes technical description, price, delivery time and, if necessary, Recommendations for suitable components such as spindle or mandrel.
  4. We design and manufacture at our house: each step is documented. On request with intermediate releases or digital meetings.
  5. You will receive your device ready for installation – including documentation: On request with test protocol, list of pieces and serial number for traceability.

Typical fields of application – where it really matters

Our grinding devices are used wherever repeatability, dimensional accuracy and process stability are required:

  • Automotive industry: camshafts, injection parts, transmission components
  • Medical technology: implants, surgical tools, guide bushings
  • Tool & Moulding: dies, dies, hardened tool parts
  • Aerospace: turbine parts, engine axes, rotationally symmetrical high-performance components
  • machining & contract production: changing workpiece series with high demands
  • Mechanical engineering: guide housing, bearing mounts, complex machine components
  • Precision optics & sensor technology: components with fine-mechanical tolerances
  • Electrical engineering: housings and supports of non-ferrous metals or ceramics

Our service – from the idea to the first span

Anyone who works with Steinmetz grinding technology not only gets a product, but a solution – tuned, thought-out and ready for operation. Our service ranges from the first idea to commissioning:

Personal technical advice

They speak directly with experienced designers and technicians – not with intermediaries. We understand your drawings, machines and process requirements. Together we develop the right solution – efficient, solution-oriented, without detours.

Feasibility analysis & concept development

They send us a drawing, component or task description – we check the feasibility, develop a device concept and deliver a loadable offer within a short time.

Construction & in-house production

From the 3D design to the ground end product – all steps take place at our house. This ensures quality, availability and short reaction times. They receive ready-to-install devices with exact documentation.

Documentation & traceability

Each device is clearly marked and documented – including serial number, drawing, material data (on request) and adjustment instructions. All this remains comprehensible – also for later reconstructions or extensions.

We repair repair repair repair repair repair repair also grinding devices and rotating components from other manufacturers – fast, precise and with documented test protocol. Often ready for use within a few days.

Spare parts & express delivery

We keep many components in stock. We usually deliver spare or wear parts within 24–48 hours – so that your production does not stand still.

You need a grinding device that fits exactly?

You need a solution that works – not any clamping element? Then get in touch. We look at your task, give an honest assessment and, if desired, provide a complete device that sits within a few weeks.