Double diamond roll dressing device

DRS-TWIN52X125F/022

Doppeltes Diamantrollen-Abrichtgerät

Including 2 pieces of diamond roll mandrels STR52X125F/020
Mounting diametre 52 h2, clamping width 125mm
Diamond roll outside diametre max. 180
Drive: three-phase motor, 1,1 KW, 230/400V, 2800min-1; 50Hz; IP67
Rotation speed on the diamond roll mandrel: n=2800min-1

Diamond Roller Dressing Unit for internal circular grinders

DRN88-01

Diamantrollen-Abrichtgerät für Innenrundschleifmaschinen

The dressing unit is designed for the specific space requirements of circular grinders. It complies with the demand for minimised dressing times.

During the tool changing process the diamond roller swings in rapid traverse mode to just in front of the grinding disc and then moves at an adjustable dressing speed over the grinding disc and subsequently away again in rapid traverse mode. This dressing movement is produced by a hydraulic cylinder. The entire dressing process is controlled by electro-hydraulic means and can be integrated into the automatic programming of the machine.


Specifications

  • Diamond roller mounting arbour STNO52x42F
  • Diamond roller mounting Ø: 52 h2 mm
  • Diamond roller mounting width: 42 mm
  • Diamond roller external Ø: 120 mm max.


Power data

  • Hydraulic motor M6/1
  • Rating (2000 rpm x 100 bar) 0,49 kW
  • Absorption volume 1.7 cm3 / RPM
  • Speed 1000 – 4500 RPM

Diamond Roller Dressing Unit for slide way grinders

DVF95

Diamantrollen-Abrichtgerät für Führungsbahnschleifmaschinen

This dressing unit is mounted on the machine bed of surface grinders for grinding guide rails where the grinding spindle shaft stands vertically. The grinding wheel runs therefore horizontally.

The very rigidly mounted dressing spindle is vertical, as is the drive spindle for the roller driving motor. The radial and axial run-out deviations on the diamond roller are max. 2 μm. The axis of the dressing spindle can be adjusted very accurately in both directions.

We supply these units in two versions
a) Adjustable using tension / pressure bolts
b) Adjustable using wedges

Specifications

  • Diamond roller mounting: Ø 52 h2 mm
  • Diamond roller mounting width: 50 mm
  • Diamond roller external Ø: 130 mm max.
  • Speed of the roller: 5600 rpm


Power data

  • Three-phase motor: 0,55 KW
  • Voltage: 230V / 400V; 50 HZ
  • Type of protection: IP67, Speed 2800 RPM

Diamond Roller Dressing Unit – Special Products

DRF86

Diamantrollen-Abrichtgerät DRF86

Diamond Roller Dressing Unit DRF86
The truing movement of the diamond roll is carried out
during work piece change. The diamond roll is advanced in rapid traverse by means of a hydraulic cylinder close to the grinding wheel. Then the grinding wheel moves with the preset truing speed toward the diamond roll. Now the diamond is retracted in rapid traverse. The incremental infeed is generated by means of a stepping motor. The complete truing operation is controlled electro-hydraulically and must be incorporated into the automatic control of the machine.

Specifications

  • Diamond roller mounting: Ø: 52h2 mm
  • Diamond roller mounting width: 10 mm
  • Diamond roller external Ø: 1300 mm
  • Speed with grease lubrication: max. 4500 RPM


Power data

  • Hydraulic motor M6/1
  • Rating (2000 rpm x 100 bar) 0.49 kW
  • Absorption volume 1.7 cm3 / RPM
  • Speed 1000 – 4500 RPM

Diamond Roller Dressing Unit – Special Products

DRS63x200F/010

Diamantrollen-Abrichtgerät DRS63x200F/010

Diamond Roller Dressing Unit DRS63x200F/010
On a cylindrical grinding machine, the truing device with diamond roll is mounted on the spindle housing in such a way that the diamond roll may be advanced from above towards the grinding wheel. The axes of the truing roll, grinding wheel, and work piece are parallel and the infeed is executed perpendicular to the grinding wheel axis, the device always being moved with the spindle housing.

Specifications

  • Diamond roller mounting: Ø: 63h2 mm
  • Diamond roller mounting width: 200 mm
  • Diamond roller external Ø: 140 mm
  • Speed with grease lubrication: max. 3500 RPM
  • Stroke of the slide: 160 mm


Power data

  • Three-phase motor: 5,5 KW
  • Voltage 230V / 400V; 50HZ
  • IP 67; n 2910 RPM
  • Three-phase current servomotor 1 FT5 034 with alpha reduction transmissions 1:10
  • Dovetail sledge with grease lubrication
  • Planet roll thread drive RGT 27.2;
  • Tracing devise RGBF05D12 508 LED 24 V
  • Length measuring system encapsulated ULS 300, dividing period: 20 µ m, precision class: ± 2 µm

Diamond Roller Dressing Unit – Special Products

DRB79

Diamantrollen-Abrichtgerät DRB79

Diamond Roller Dressing Unit Roll DRB 79
The diamond roll truing device is mounted on the
machine table of an external cylindrical grinding machine LIZZINI SIRIO 10. The lower structure may be swivelled by ± 90° to allow truing the grinding wheel for oblique infeed grinding. The diamond roll mandrel is driven by means of a two-part bow-toothed clutch and a hydraulic motor M10/1.

Specifications

  • Diamond roller mounting Ø: 52h2, 56h2, 63h2 and 80h2 mm
  • Diamond roller mounting width: 100mm, 150 mm and 200 mm
  • Diamond roller external Ø: 200 mm
  • Speed with grease lubrication: max. 4000 RPM

Power data

  • Hydraulic motor M10/1
  • Rating (2000 rpm x 100 bar) 2.4 kW
  • Absorption volume 7.92 cm3 / RPM
  • Speed 1000 – 4000 RPM

Diamond Roller Dressing Unit – Special Products

DRS35x100F/003

Diamantrollen-Abrichtgerät DRS35x100F/003

Diamond Roller Dressing Unit DRS35x100F/003
This truing device with diamond roll is mounted on the machine table of a flat grinding machine There is the possibility to execute dimensional corrections at the work piece using the height adjustment if the diamond roll and the finished work piece should be at the same height. An additional cross adjustment allows positioning of the truing roll linear to the grinding wheel.

Specifications

  • Diamond roller mounting Ø: 35h2 mm
  • Diamond roller mounting width: 100 mm
  • Diamond roller external Ø: 100 mm
  • Speed with grease lubrication: 3500 RPM
  • Cross adjustment with greasing lubricated dovetail sledge and knurled screw
  • Elevation adjustment with hardened crooked level with disk spring for the contact pressure


Power data

  • Three-phase motor: 1,5 KW
  • Voltage: 230V / 400V; 50HZ, IP 67; n 2850 RPM

Diamond Roller Dressing Unit – Special Products

DRS52x150F/003

Diamantrollen-Abrichtgerät DRS52x150F/003

Diamond Roller Dressing Unit DRS52x150F/003
This truing device with diamond roll is mounted on the machine table of an external cylindrical grinding machine Tschudin HTG 52. Two hooks, inserted in the slot of the machine table, are used to mount the device. Then the hooks are fastened using screws, thus mounting the stop rib of the truing device parallel on the table.

Specifications

  • Diamond roller mounting Ø: 52h2 mm
  • Diamond roller mounting width: 150 mm
  • Diamond roller external Ø: 140 mm
  • Speed with grease lubrication: 4000 RPM


Power data

  • Motor: 1.1 KW, 230V/400V; 50HZ, IP 67; n 2850 RPM

Diamond Roller Dressing Unit – Special Products

DRS34.925x90F/021

Diamantrollen-Abrichtgerät DRS34.925x90F/021

Diamond Roller Dressing Unit DRS34.925x90F/021
The truing device with diamond roll is mounted on the machine table of an external cylindrical grinding machine. The diamond roll mandrel is driven by means of a two-part bow-toothed clutch and a servomotor. The mandrel of the diamond roll has a withdrawable loose bearing. Both fixed bearing and loose bearing are operated with an overpressure of approx. 0.5 bar.

Specifications

  • Diamond roller mounting Ø: 34.925h2 mm
  • Diamond roller mounting width: 90 mm
  • Diamond roller external Ø: 100 mm
  • Speed with grease lubrication: max. 4000 RPM

Power data

  • Three-phase current servomotor